Sectional Information:  
  

Benefits
How Magnastart Works
Specifications
Applications


Magnastart
is a unique inducer system for starting slip ring induction motors, offering considerable improvements in maintenance, reliability and cost-effectiveness. Magnastart is used extensively both as a component in new equipment and as a quick and effective replacement for existing resistance and liquid starters. Its wide range of tappings allows the impedance to be matched on commissioning.

M30

 

M45

 

M90

 

M125

 

M175

 

M350

 

BENEFITS:

Size
Though physically smaller than conventional systems of resistors and contactors, the large thermal capacity of Magnastart permits the starting of difficult and high inertia loads without problems.

Simplicity
Magnastart requires only one shorting contactor, reducing the system complexity, size and cost.

Performance
Magnastart is ideal for inching, reversing, and plug braking without any additional rotor controls.

Maintenance
Magnastart Inducers have no moving parts, and do not use liquids or chemicals, or need anti-freeze for exposed use. Magnastart will give many years of service without any maintenance or adjustment.

Reliability
The robust construction permits heavy usage under the most arduous conditions. Built-in thermal cut-out provides protection against damage.

Flexibility
Each Inducer model is designed to start a wide range of motors. The front panel allows the user to select the exact starting torque and stator current required, on commissioning if appropriate. Unlike resistors, the total energy capacity of Magnastart remains constant regardless of the impedance tapping selected.

Smooth acceleration
Smooth acceleration to full speed reduces electrical and mechanical stresses in the motor and drive.

HOW MAGNASTART WORKS:

The Magnastart Inducer consists of 3 coils wound on specially shaped steel cores. Eddy currents in these cores are reflected in the windings as an impedance which is dependent on rotor frequency. This is connected across the rotor windings on starting (figure below).



When power is applied to the stationary motor, the frequency in the rotor is the same as the stator resulting in the maximum Inducer impedance. As the machine accelerates, the rotor frequency (the slip frequency) and Inducer impedance decrease. This results in a smooth acceleration (bottom figure) to nearly full speed at which point the rotor is short circuited by the rotor contactor.

The starting power is dissipated in the heavy mass of the steel cores, which allows the inducer to absorb a considerable amount of energy. Advanced thermal insulation protects the coils which remain relatively cool, and several consecutive starts may be obtained on drives with high inertial loads.

Each of the coils has four connections brought out to studs on the front panel. By using various star and delta combinations up to 17 different starting impedances are available, to provide the exact starting characteristics required on a wide range of motors.

Magnastart PDF Brochure

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  SPECIFICATIONS:



APPLICATIONS:

Magnastart Inducers are intended to be built in to slipring motor starter equipment by the customer to satisfy the technical requirements of the specific motor and load. They may also be retro-fitted into existing rotor starter systems to replace failed starter equipment. (The product design was previously known as Citostart).

In normal application the Magnastart is connected across the rotor windings, selecting the impedance to suit the starting current/torque requirements. A shorting contactor operated by a timer is connected across the Magnastart, to short out the rotor once near full speed is reached.

During commissioning, test starts followed by adjustment of Magnastart tappings allow the best balance between start current and run-up time to be achieved. Like all purpose-built electrical control systems, the system design requires the consideration of an experienced electrical engineer.

Magnastart design aspects that should be addressed include: ·

  • Stator current overload protection and co-ordination with starting surge 

  • Matching rating of Magnastart Inducer to rotor and duty cycle 

  • Setting Magnastart impedance to meet run-up time, current and torque requirements · Timing of rotor shorting contactor for full-speed operation 

  • Controls and protection in case of rotor stall or overload during starting

Magnastart Installation PDF
Documentation 

 

 

The Brochure and Application Guide require you to have the ability to read PDF files. A viewer (Acrobat Reader) which will also allow you to save and print the files locally may be downloaded for free from Adobe at http://www.adobe.com/products/acrobat/readstep.html.


Magnastart is a Tradename of ADWEL International Ltd

© ADWEL International Ltd 2007